MediaCityUK

A pioneering trigeneration solution

Delivering low-carbon heating, cooling and power through an innovative trigeneration energy centre and district energy network, supported by sustainable canal water cooling.

Executive summary

MediaCityUK is Europe’s first purpose built creative and media development and has become the new home of the BBC. We were commissioned to deliver a complete low-carbon, trigeneration energy centre and district heating network for the £650m development.

What we’ve achieved with this project

£7m

contract value

20,000

tonnes of carbon saved per year

2,000m

district heating pipe installed

Project overview

The BBC became the catalyst for the development of MediaCityUK with the announcement of their decision to search for a new Northern Centre, as a result the BBC is set to relocate 5 of its departments to the new northwest site in 2011.

The UK Government's building regulations coupled with Peel’s ambitious energy commitment meant it was essential to employ an energy company with experience as well as the depth of knowledge required to help and advise on how best to deliver both the trigeneration system as well as the associated energy infrastructure. With over 25 years of unrivalled expertise in the delivery of decentralised energy generation and distribution projects, we were appointed to carry out Phase 1 of the buried district heating network installation connecting the main tri-generation Energy Centre to the surrounding buildings for the purpose of distributing the heating and cooling.

MediaCityUK development

Vital solution

Our solution comprised over 2km of pre-insulated district heating pipework, including some of the largest pipes in our range, designed to deliver enhanced durability and a 50-year design life. Following the successful delivery of the district heating and cooling network, we were awarded the design, supply and installation of the 40MW trigeneration energy centre.

The trigeneration system simultaneously generates heat, cooling and power through a centralised energy centre, using CHP technology and heat recovery to maximise efficiency and significantly improve performance compared to conventional energy generation methods.

Inside the energy centre at MediaCityUK

Key benefits

Integrating into the larger construction team to deliver the heat network

The network infrastructure was installed in new spine roads constructed across the development whilst adjacent building foundation works were taking place.

Very close co-ordination and co-operation was required to plan and manage the new utility services and building foundation designs, utilising 3D modelling techniques. With over 2,000 people working on the construction of MediaCityUK it is a complex undertaking and we worked flexibly with others to optimise the resource planning of the various contractor’s installation works.

Our team of experts are very familiar with the challenges involved on such complex projects and were not only able to integrate easily and flexibly into the larger scheme construction process but also received recognition for their ability to do so in a Safe manner with the award by Bovis of a Health and Safety Award for diligence.

Maximising efficiency through canal cooling

The design takes advantage of the development’s waterside setting located right next to the Manchester Ship Canal by incorporating a novel canal cooling system.

The system is designed to extract and recycle canal water which will then be used to cool the BBC Studio buildings in the winter months and provide cooling for absorption chillers and CHP unit during the summer.

By integrating the cooling from CHP with “free cooling” from the canal, this provides for even greater cooling efficiency in the overall system helping to lower energy bills on this high-profile development. The water is returned to the canal cleaner than when it was first extracted which will significantly reduce the impact on the environment.

Engineering an energy centre for expansion

The energy centre is designed in a modular fashion, to be installed in two phases as the MediaCityUK site develops to its full potential size.

We have recently handed over the first completed phase of the installation which includes two 9MW gas boilers, a 2MW CHP engine and a 1.5MW absorption chiller which will provide cooling to the BBC film studios.

As the MediaCityUK development expands in future years, phase 2 will meet the future demand for heat and power by the addition of two more 9MW gas fired boilers and a further 2MW CHP engine.

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